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Practical Pharmaceutical Reference and CD-ROM
from C.H.I.P.S.

Pharmaceutical Master Validation Plan
The Ultimate Guide to FDA, GMP, and GLP Compliance
with cd-rom
by Syed Imtiaz Haider

Features:

  • Supplies valuable text establishing a master plan in compliance with FDA, GMP, and GLP requirements
  • Provides a missing link between the Validation Master Plan to the Validation Standard Operating Procedures and Protocols developed and executed
  • Furnishes the building blocks for developing validation procedures successfully based on FDA guidelines and enables users to achieve regulatory compliance with time, money, and resource optimization
  • Defines responsibilities and frequencies for revalidation
  • Provides, in text and CD-ROM, a simple, concise and easy-to-use reference tool for the test and validation of new and old pharmaceutical industry products and facilities
  • Serves as an ideal companion to Validation Standard Operating Procedures

The Master Validation Plan provides a roadmap to management for on-time start-up of facility operations, and validation of existing facilities, in compliance with GMP requirements. The lack of a comprehensive Master Validation Plan and well-documented validation procedures is the main reason that new drug, medical device, medical equipment, and related product applications are rejected by the FDA. This thorough guide provides the needed solutions and guidance for both foreign and U.S. companies to achieve FDA compliance and authorization to market their products in the United States.

Pharmaceutical Master Validation Plan: The Ultimate Guide to FDA, GMP, and GLP Compliance will allow you to more easily achieve satisfactory inspections, new medical product approval, minimize non-conformance, reduce rework and rejected lots, and avoid recall lots by developing and managing a Master Validation Plan.

The accompanying CD allows users to input the template plan into their computers and tailor it to incorporate additional regulatory requirements specific to individual companies worldwide and print the required documents. Together, the book and CD contain everything required to develop and execute a successful Master Validation Plan based on FDA guidelines for the pharmaceutical industry, and allows the templates to be extended to diagnostic products, medical device, medical equipment, and biotech industry products.

Contents

Introduction

  • Project Description
  • What is a Validation Master Plan
  • Scope of a Validation Master Plan
  • Definition of the Term Validation
  • Validation Team Members
  • Validation Team Responsibilities

Concept of Qualification/Validation

  • Fundamentals
  • Concept of a Validation Life Cycle
  • Elements of Qualification/Validation
  • Documentation Format of Qualification Programs
  • Numbering System

Revalidation

Responsibilities

Facility Description

  • Line Capacities

Description of Building

  • Dry Production Facility: Building A
  • Liquid and Semisolid Production Facility: Building B
  • Parenterals Production Facility: Building C

Equipment Description

  • Dry Production Facility: Building A
  • Liquid and Semisolid Production Facility: Building B
  • Parenterals Production Facility: Building C
  • Over-Printing Area
  • Quality Control
  • Quality Assurance (In-Process)
  • Product Development Laboratories

HVAC Description

  • Dry Production Facility: Building A
  • Liquid and Semisolid Production Facility: Building B
  • Parenterals Production Facility: Building C
  • Over-Printing Area
  • Quality Control
  • Quality Assurance (In-Process)
  • Product Development Laboratories

Utilities Description

  • Deionized Water (DI Water)
  • Purified Water
  • Water for Injection (WFI)
  • Chilled Water
  • Pure Steam
  • Compressed Air
  • Nitrogen (N2)
  • Carbon Dioxide (CO2)
  • Electric Power
  • Sanitary Water

HVAC (Heating, Ventilation, and Air Conditioning) System Validation Program Overview

  • Validation Project Management: Organization
  • Validation Responsibilities
  • Design and Validability Review
  • Validation Documents
  • Installation Qualification Protocols
  • Operational Qualification Protocols
  • Change Control Initiation
  • Cycle Development
  • Performance Qualification Protocols
  • Process Validation Protocols
  • Validation Final Reports
  • Validation Package
  • Certificate for Use in Manufacturing
  • Required Protocols and Procedures for Dry Production: Building A
  • Required Protocols and Procedures for Liquid and Semisolid Production: Building B
  • Required Protocols and Procedures for Parenterals Production: Building C

Calibration Program Summary

Preventive Maintenance Program Summary

Key Standard Operating Procedures (SOPS)

Validation of Building

  • Civil Work
  • Drainage System

Validation of Utility Systems

  • Plant Steam
  • Pure Steam
  • Water for Injection (WFI)
  • Compressed Air
  • Nitrogen (N2)
  • Heating Ventilation and Air Conditioning (HVAC)
  • Emergency Power (Standby Generator)

Process Building Description a Dry Production: Building A

  • Process Flow, Variables and Responses: Tablets
  • Process Flow, Variables and Responses Powder for Suspension
  • Process Flow, Variables and Responses: Capsules

Process Description Liquid and Semisolid Production: Building B

  • Process Flow, Variables, and Responses: Syrup, Suspension, and Drop Products
  • Process Flow, Variables and Responses: Cream Ointment, and Suppository Products

Process Description for Parenterals Production Facility: Building C

  • Process Flow, Variables, and Responses: Aseptic Fill Products
  • Process Flow, Variables, and Responses: Ready-to-Use Disposable Syringes
  • Process Flow, Variables, and Responses: Terminal Sterilization Products
  • Process Flow, Variables and Responses: Lyophilized Products

Qualification of Process Equipment

  • Commuting Mill
  • Dryer
  • V-Shell Blender
  • Tablet Compression
  • Capsulation
  • Powder Filing
  • Capsule Polisher
  • Tablet Coating
  • Syrup Manufacturing Vessel
  • Suspension Manufacturing Vessel
  • Drops Manufacturing Vessel
  • Mixer
  • Filter Press
  • Cream/Ointment/Suppository Manufacturing Vessel
  • Syrup, Suspension, and Drop Filling Machine
  • Cream and Ointment Filling Machine
  • Suppository Filling Machine
  • Labeling Machine
  • Capping Machine
  • Cartonator
  • Shrink-Wrapping Machine
  • Over-Printing Machine
  • Autoclave (Steam Sterilizer)
  • Hot Air Tunnel (Dry Heat Sterilizer)
  • Vials / Ampoules Washing Machine
  • Vials / Ampoules / Syringes Filling Machine
  • Freeze Dyer (Lyophilizer)
  • Laminar Flow Unit
  • Pass Through

Validation of Support Process

  • Washing of Components
  • Sterilization of Components
  • Depyrogenation of Components
  • Aseptic Filling Validation (Media Fill Studies)
  • Cross-Contamination Control
  • Computerized Pharmaceutical System

Quality Assurance/Control Laboratory Validation

  • Laboratory Equipment Qualification
  • Computer Related Systems in QA/QC Laboratory

cGMP Procedures and Programs

  • Engineering Change Control
  • Calibration
  • Preventive Maintenance Program
  • Standard Operating Procedure (SOPs)
  • Facility Cleaning and Sanitization
  • Environmental Monitoring Program
  • HEPA Filter Integrity Testing
  • Filter Integrity Testing
  • Label Control Program
  • cGMP Training
  • Equipment Log Book, Status Tags, and Room Clearance Checklists
  • Validation Files

Validation Schedule

Drawings for ABC Pharmaceutical Plant

Index

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Pharmaceutical Master Validation Plan
The Ultimate Guide to FDA, GMP, and GLP Compliance
by Syed Imtiaz Haider

176 pages + CD-ROM • $238.00 + shipping
Texas residents please add 6.75 % sales tax

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