Biscuit, Cookie and Cracker Manufacturing Manuals
4: Baking and Cooling of Biscuits
by Duncan Manley

Manual 3: Biscuit Dough Piece Forming covers issues involved in dough piece forming, including each of the key processes, and addresses common problems that may be encountered.

Features:

• sheeting, gauging and cutting
• laminating
• rotary moulding
• extruding, wire cutting and depositing
• extraction of dough pieces from the moulding roll and other moulding problems
• consistency of shape and texture in wire cutting
• rout pressing and co-extruding

Contents

Introduction

• Vocational qualifications

Background to the biscuit industry

• What are biscuits?
• How are biscuits made?
• How a factory is arranged
• What your company required from the factory
• Ingredient storage areas
• Your contribution when working with ingredients

Hygiene and safety aspects

• Safety of food products
• Sources of contamination
• Safety of people

Problem Solving

• Process audit record
• Principles and machinery control systems
• Sheeting and gauging
• Dough piece cutting
• Dough piece garnishing
• Panning onto the oven band
• Start up and shut down of the cutting machine
• Troubleshooting

Laminating

• Principles and techniques of laminating
• Types of laminator
• Process control during laminating
• Start up and shut down of the laminator
• Troubleshooting

Rotary moulding

• Principles of rotary moulding to form dough pieces
• Rotary moulding maching
• Dough feeding to a rotary moulder
• Dough piece weight control
• Start up and shutting down of a rotary moulder
• Troubleshooting

Extruding, wire cutting and depositing

• Principles and tehcniques of extrusion and eepositing
• Dough extrusion machines
• Formation and dough pieces by wire cutting, rout press and co-extrusion
• Formation of dough and batter pieces by depositing
• Dough piece weight control from extrusion machines
• Start up and shut down of extruding and depositing machines
• Troubleshooting

Care, Cleaning and maintenance of machinery

• Care
• Cleaning and maintenance of dough forming machinery

Index

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